SaB_900x140_PlaceHolder_35%.jpg
Equip_Packaging_Icon.png

How to Remove Silicon Dioxide (SiO2)
Fining Agents in Fermentation Vessels
and Brite Tanks in the Brewery

ABSTRACT


Brewers have been using silicon dioxide (SiO2)-containing products, also known as silicic acid, silica, or kieselsol, to remove yeast and haze-forming particles from beer in the fermenter or brite tank for many years now. The use of silicon dioxide allows brewers to achieve a relatively “brite” (clear) beer without the need of filtration, which can remove not only proteins but also many positive flavor components from the beer. The mechanism of how silica-containing auxiliary fining products work has been discussed in great detail over the years, but the removal of residual silica has not. The cleaning process for silica is not generally understood and has been causing problems for craft brewers in recent years. This article details how to adequately remove silicon dioxide in the cleaning process.

The Situation
Biofine Clear, manufactured by Kerry, and Nalco 1072, manufactured by Nalco, are two popular silicon dioxide fining products currently used by craft brewers. Many craft brewers, either by choice or by necessity, do not filter their beer using one or more of the following methods: centrifuge, diatomaceous earth, pearlite, sheet filter, or membrane filtration. The clarity of finished beers using silica is remarkable, and the flavor of the beer made by fining with SiO2 can be even more remarkable. Because the beer has not had many of the positive flavor components removed in filtration, the “fined but not filtered” beers have nice mouthfeel, hop flavor and aroma, and head retention, and they finish dry and clean. How does it work?

Without going into a lot of detail (which has already been demonstrated for decades) on what silicon dioxide is and how it works, it is typically added at the end of fermentation, after the yeast has been removed. This can occur either in the unitank fermenter if the beer is not going to a brite tank or, as recently recommended in a Master Brewers podcast on the subject, added in-line to the beer as it is transferred to the secondary fermenter or brite tank,

SaB_200x260_PlaceHolder_35%.jpg
SaB_200x520_PlaceHolder_35%.jpg

where it then clears the beer nicely. The latter of the two methods was preferred by presenter Chika Ezeani (1) to provide the least amount of sediment in the vessel and the greatest overall beer clarity. There was not, however, a mention or discussion on how to properly clean tanks that have been fined with SiO2. Vessels that have been fined with SiO2 must be cleaned with alkaline products first before cleaning and sanitizing with acid-containing cleaners and sanitizers.

The reason is that silicon and silicate precipitate in acid. Brewers will sometimes mistake the resulting whitish deposit for beerstone (calcium oxalate), which it is not. When silicon is cleaned with acid instead of caustic, it precipitates and leaves a smooth, white deposit like this:

The Technique
Fermenter cleaning is typically done with alkaline products first, so there is not as big of an issue removing the silicon dioxide. But, as this author has discussed in the past (2), some cleaning regimens specify cleaning with acid under pressure, with carbon dioxide (CO2) still remaining in the vessel. Cleaning fermenters or brite tanks with acid first or acid and detergent only can have serious consequences for the cleanliness of the vessel if it previously contained silica.


When a deposit like the one illustrated earlier appears, the tank must be cleaned with a very strong hot caustic solution to remove it. Cir-Q-Late, a proprietary mixture of sodium hydroxide, potassium hydroxide, surfactants, chelators, water conditioners, and polymers, made by Birko Corporation in Denver, Colorado, has shown good efficacy in removing silicate, silicone, and most importantly SiO2 deposits, especially when combined with 34% hydrogen peroxide at the point of use. The solution to remove silica deposits is as follows:

 

  • 1 gal (3.8 L) of Cir-Q-Late is added per 5 gal (20 L) of 160–180 F (70–80 C) water.
     

  • It is combined with 1 oz. (30 mL) of Pur-Ox (34% hydro-gen peroxide) per gallon of the above cleaning solution, added at the point of use.
     

The clean-in-place (CIP) cycle takes approximately 45 min to 1 h. It is followed by rinsing. Oftentimes, the deposit will not be completely removed the first time. In other words, additional cleanings, at normal concentrations of caustic (5–10%) may be needed to fully remove the deposit. Once fully removed the entire vessel should look like this:

Summary
Silicon dioxide fining agents are a wonderful way to make a bright beer without the need of filtration, but care must be taken when cleaning the fermenter or brite tank that contained the precipitated mixture of yeast, proteins, and SiO2. Most specialty caustic and noncaustic alkaline cleaners formulated for the brewing industry by reputable chemical companies contain the surfactants, chelators, and water conditioners to adequately remove the deposit when used according to directions.


However, if the alkaline cleaner does not remove the deposit, or if acid cleaning is done in lieu of cleaning with an alkaline cleaner first, the resulting silicon and silicate deposits are more difficult to remove and take a great deal of chemical, time, and energy. That situation is best avoided. It is easier to clean tanks of SiO2 utilizing alkaline formulations and additional hydrogen peroxide.


You can learn more about the MBAA here: https://www.mbaa.com.

This article was originally published in the MBAA TQ vol. 55, no. 3 • 2018
REFERENCES
1. Ezeani, C. 2018. Colloidal silica. Podcast. Master Brewers Association of the Americas, Saint Paul, MN. http://masterbrewerspodcast.com/103-colloidal-silica
2. Johnson, D. 2011. Reducing dissolved oxygen: Acid and detergent clean-ing of brite tanks. New Brewer, July/August. https://www.birkocorp.com/wp-content/uploads/2017/08/Birko_ReducingDissolvedOxygen_WhitePaper.pdf

Open - Equipment - How to Remove Silicon Dioxide Fining Agents in Fermentation Vessels-Ima
Open - Equipment - How to Remove Silicon Dioxide Fining Agents in Fermentation Vessels-Ima
Dana Johnson 2016 Head Shot.jpg

Contributing Author

Dana Johnson                                            Technical Director Craft Beer, Birko - A Diversey Company

 

A homebrewer since 1989, Dana consults for craft breweries, wineries & distilleries on food safety & sanitation practices. He has more than 25 years of experience serving Birko’s brewery customers and is known in the industry as one of the leading voices on sanitation. He has formulated many Birko products, has authored numerous articles, is a frequent speaker, and leads many industry support committees. 

SaB_900x140_PlaceHolder_35%.jpg
Brewing_Malt.jpg
Canning.jpg
BrewKettles_2.jpg
Hazard_Cropped.jpg

Don't Forget Your Inner Homebrewer

Tom Hennessy

I imagine that most of us got started in this business as homebrewers. I did, just barely. I got it in my head to add a brewery onto my wood oven pizzeria back in 1992, so naturally I had to start somewhere and homebrewing was the way to go.

 

Approaching the construction of a “real” brewing system, I looked at it as a homebrewer would, that is, I tried to figure out how to build the system without spending a fortune. Naturally I made a lot of mistakes, but I learned because I had the passion that a homebrewer has about beer.

Getting Your Beer in the Can

Matt Vincent

You’ve got your space, you’ve picked your brewing equipment, and maybe you’re already canning by hand - but it’s not working out well for you. Either you need to can more beer faster, or the quality of the product isn’t holding up because you are hand filling cans off the tap and seaming on a single head manual seamer. Maybe you just need to keep your tap room cooler full or you are thinking about picking up a couple of additional accounts to sell your products. In any case, you’ve determined it’s time to consider scaling up with a little more automation.

Improving Brewhouse CIP

Dana Johnson

My kettle is not coming clean! I have to physically get in the kettle and scrub after I run the CIP (clean in place) to remove the remaining soil!


Unfortunately, this is a very common complaint of many craft brewers, especially in breweries that run multiple batches through the brewhouse between CIP runs. Why?


Protein tends to bind to the metal and alkalinity by itself will not remove it. The soil is typically very soft and 

Chemical Safety & Hazard Communication

MBAA Safety Committee

Many chemicals are used in the brewing process that have hazards, including chemical burns from corrosives, fire hazards from flammables, and pressure hazards from compressed gases. Chemicals must be used, stored, and disposed of properly to prevent accidents or environmental releases.


General Chemical Safety Requirements
• Always wear proper PPE.

• Inspect PPE to ensure there are no holes, rips, or tears.

ACT

  • Estimate desired production

  • Research available utilities

  • Evaluate space constraints

  • Forecast scaling up production

  • Research equipment options

  • Select equipment/financing

  • Purchase/order equipment

  • Install equipment

  • Brew/package test batches

oPEN

  • Dial in equipment efficiencies

  • Establish sanitation SOP

  • Establish maintenance SOP

  • Consult vendor with issues

GROWIcon.png

GrOW

  • Consider equipment upgrades

  • Research additional tank capacity

  • Evaluate silo or bulk packaging needs